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: Thermoforming

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Material Use

The thermoforming processes are used to form thermopalstics and thermosets. The table below lists some of the most commonly thermoformed plastics and their typical applications.

Material Applications
Polystyrene Various packaging applications including transparent meat trays, trays for cookie and candie boxes, blister packages
Polystyrene foam Meat trays, egg cartons, takeout food containers
Acrylic Signs and other outdoor applications like motorcycle windshields, snow-mobile hoods, and recreational-vehicle bubble tops
Rigid vinyls Lighting panels, signs, relief maps, bus interior panels
Acrylonitrile
butadienne styren
Recreational-vehicle components, luggage, refrigerator liners
Cellulose acetate Blister packages, rigid containers, machine guards
Cellulose propionate

Machine covers, safety goggles, signs, shipping trays, displays
Cellulose acetate butyrate Skylights, outdoor signs, pleasure-boat tops, toys
High-density polythylene Camper tops, canoes, sleds
Nylon Reusable trays, outdoor signs, surgical equipment, meat trays
Polycarbonate Outdoor lighting, face shields, machine quards, aircraft panels and ducts, signs
Polypropylene Truck fenser liners, drinking cups, juice and dairy product containers and lids, test-tube racks

Source: Bralla, Design for Manufacturability Handbook.