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Material Use
Materials used in extrusion:
Metals and alloys: Brass,
copper, lead, aluminum, steel, magnesium, tin, titanium, and zinc.
Thermoplastics: ABS,
Acrylic, Butyrate, Flexible Vinyl, PETG Co-Polyester, Polycarbonate,
Polyethylene- High & Low Densities, Polypropylene, Polystyrene,
Polyurethane, Rigid Vinyl, Thermoplastic Elastomer.
Following is a table
of materials and their ranking. The ranking indicates the material
suitability for the extrusion process.
| Material |
Ranking |
| Cast Iron |
50 |
| Carbon
Steel |
80 |
| Alloy
Steel |
80 |
| Stainless
Steel |
80 |
| Aluminum
& Alloys |
100 |
| Copper
& Alloys |
100 |
| Zinc &
Alloys |
80 |
| Magnesium
& Alloys |
100 |
| Titanium
& Alloys |
50 |
| Nickel
& Alloys |
80 |
| Refractory
Metals |
0 |
| Thermoplastics |
100 |
| Thermosets |
0 |
| Ceramics |
50 |
| PhotoPolymers |
0 |
| Wood (dry) |
0 |
A value of zero means
that the corresponding material is never used with this process,
a ranking of 100 means that it is excellent for use with this process.
Properties of extruded
materials:
Deformation is greater
in the outer zones of a bar than it is at the center, particularly
when the extrusion ratio is low. The center receives only light
deformation.
The improvement in tensile
strength of Al 1100 resulting from extrusion with 3:1 ratio is 5000
psi (before extrusion) to 19000 psi (after extrusion). In general,
the yield strength is increase about four times the initial strength.
In general, the inside
surfaces of backward extruded parts are 5 to 25 Rockwell-B Hardness
harder than the outside surfaces. The hardness of material alloys
which undergo this backward extrusion process is decreased by 20
to 10 Rockwell-B Hardness. However in forward extrusion the outer
surfaces are harder than the inner surfaces.
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