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: Shell Mold Casting

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Pros / Cons

Advantages:

  • Shell-mold casting may be more economical than other casting processes, depending on various production factors, particularly energy cost.

  • The relatively high cost of metal patterns becomes a smaller factor as the size of production run increases.

  • The high quality of the finished casting can significantly reduce cleaning, machining, and other finishing costs.

  • It has the best product accuracy of all the sand-casting methods. It can produce small, complicated parts where accuracy is important.

  • The sand to metal ratio is low.

  • The molds produced are lightweight. They are readily handled and have good storage characteristics.

Disadvantages:

  • The process generates noxious fumes which must be effectively extracted.

  • Equipment and tooling require a large investment. The raw materials are relatively expensive.

  • The size and weight range of castings is limited.

Click here for a comparative table of the advantages and disadvantages of all metal casting processes discussed in MAS.