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: Shell Mold Casting

MAS 2.0 - Guides - F.A.Q. - Tutorials - Home

 

Geometry

Dimensional Accuracy (+/- 0.001 inches per inch)
Too Low: 3
Easily Achieved: 5 or higher

Surface Roughness (microinches)
Too Low: 50
Easily Achieved: 125 or higher

Bounding Box Volume (cubic inches)
Low: 10 - 50
Just Right 50 - 1400
High: 1400 - 5000

Wall Thickness
Uniform Walls Prefered: Yes
Max Wall Thickness (inches): 1
Min Wall Thickness (inches): 0.18
(over a 5" inch span)

Rounded Corners Prefered: Yes

Compatible Shapes:
Complex shapes can be produced with relatively little labor, and the process can be automated fairly easily. Shell-mold casting applications include small mechanical parts requiring high percision, such as gear housings, cylinder heads, and connecting rods. Shell molding is also widely used in producing high-percision molding cores, such as engine water block jackets.

Compatible shapes are of the following categories:

  • Free Form Drape
  • Planar
  • Prismatic
  • Surface of Revolution
  • Constant Cross Section