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: Sand Casting

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Pros / Cons

Advantages:

  • Intricate shapes with undercuts, reentrant angles, and complex contours, which would be very difficult to machine, are practicable to cast by sand-mold methods.

  • The product can be reassessed by the designer by conducting a stress analysis. Metal can be removed in areas of low stress and added in areas of high stress with relatively simple alterations to the pattern.

  • Almost any metal that can be melted can be cast.

  • Cast components are usually stable, rigid, and strong compared with parts made by other processes.

Disadvantages:

  • Sand-mold castings have irregular, grainy surfaces. Dimensional variations are expected.

  • If the casting has a moving contact with other parts or if seals are required, then the casting should often be machined.

Click here for a comparative table of the advantages and disadvantages of all metal casting processes discussed in MAS.