Variations
Low-Pressure Permanent-Mold
Casting
Low-pressure permanent-mold
casting forces the molten metal through a vertical tube by applying
low pressure of 5-15 psi to a molten bath below.
Clean metal from the
center of the melt is drawn into the mold, never passing through
the atmosphere. Thus, the low-pressure process is particularly attractive
for rapidly oxidizing metals, such as aluminum. By controlling the
pressure, the mold can be filled from the bottom in a controlled,
nonturbulent manner. This minimizes gas porosity and dross. Mold
cooling is designed such that directional solidification occurs
from top down.
Vacuum Permanent-Mold
Casting
A vacuum is used to draw
material into the permanent mold. All the benefits and features
of low-pressure process apply here. Because vacuum is used, the
cleanliness of the metal and the dissolved gas content are superior
even to those of the low-pressure process.
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