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Variations
The Genisys Process
The Genisys three-dimensional
printer forms three-dimensional prototype objects from the CAD generated
models, .STL files. The
prototypes are made from a proprietary durable polyester.
The Genisys 3D printer
operates in an office environment, as a network peripheral device.
Its main characteristics are:
- It accomodates multiple-user access.
- It is easy to use.
- It is fully automated.
- It operates unattended.
Starting from the .STL file, the AutoGen software automatically
performs four functions on the file to prepare the part for building:
- Automatic file verification and common problem resolution.
- Part positioning.
- File slicing.
- Support generation.
Scaling the model can be done in two different ways: either
by choosing a percentage of the file size, or by "fitting"
thepart within a pre-determined volume up to 8 x 8 x 8 cubic
inches.
The part is sent to a print queue for building. An unlimited
number of workstations may send parts to the queue, enabling
multi-user access.
The actual model is then built:
- The polyester compound is supplied by a series of cassettes.
Each cassette holds 50 rectangular wafers.
- The wafer are fed, by a stapling mechanism, into a pressurized,
heated channel that supplies the material to a viscosity
pump.
- The material is extruded through a 0.013 inch diameter
orifice at a controlled rate.
- The part is build on a thermally controlled metallic substrate
that rests on a table.
Fewer supports are required due to precise pump control and
a "bridging" technique that allows the material
to be extruded across a distance without supports. In general,
the supports are built from the same polyester material.
Information is taken from Stratasys
Inc.
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